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An Introduction to Closed Loop Cooking

Food waste is a global issue that has serious implications on the environment.

The food service industry is one of its main contributors, with plate waste, discarded kitchen trimmings and expired ingredients all playing a significant role.

So what can food service businesses do to improve the situation?

Introducing closed loop cooking – a highly-efficient system for reducing food waste, boosting profits and inspiring more creativity in the kitchen.

This guide provides a comprehensive understanding of closed loop cooking and its practical applications in the food service industry.

The definition of closed loop cooking

The importance of zero food waste

Key principles of closed loop kitchens

Benefits of closed loop menu planning

Steps for implementing a closed loop system

DEFINITION

What is closed loop cooking?

Closed loop cooking is an approach aimed at minimising waste throughout the entire food preparation process. It involves adopting sustainable practices at every stage, from sourcing ingredients to cooking, serving and handling leftovers.

How does it work?

This concept emphasises a holistic view of the cooking process, encouraging chefs to consider the environmental impact of their choices, including strategies such as:

Mindful ingredient selection

Efficient use of resources

Creative ways of repurposing food scraps

Why should we use it?

Implementing a closed loop cooking system is a powerful way of fostering a collective effort to minimise food waste and building a more sustainable culinary community.

FOOD WASTE

Why is zero food waste important?

As key players in the supply chain, food service businesses have the power to reduce waste generation, leading to positive impacts on the planet and on their bottom line.

ZERO FOOD WASTE

The profitability aspect

Waste reduction can also boost business profitability. Adopting sustainable practices like using every part of an ingredient, implementing portion control, and creatively repurposing leftovers can lead to cost savings through efficient resource utilisation and minimised disposal expenses.

What’s more, today’s customers increasingly support businesses that prioritise sustainability, so focusing on zero waste can lead to greater customer loyalty and an enhanced brand image.

ZERO FOOD WASTE

The environmental impact

The huge amounts of food waste ending up in landfills contribute to greenhouse gas emissions and climate change, significantly damaging the natural environment.

The food service industry can actively contribute to minimising its ecological footprint by aiming for zero waste with responsible sourcing, portion control and innovative cooking techniques.

DID YOU KNOW?

A study by the World Wildlife Fund found that food waste including transportation accounts for about 10% of global greenhouse gas emissions. This is the equivalent of almost five times the total emissions from the Aviation sector.

KEY PRINCIPLES

A breakdown of closed loop kitchen systems

Closed loop cooking practices – also known as zero-waste or root-to-stem cooking – involve minimising food waste by utilising ingredients in their entirety and in various ways throughout the cooking process.

This approach is environmentally conscious and promotes sustainability in the kitchen and across menu planning.

So what are the key principles of closed loop cooking?

KEY PRINCIPLE #1

Sourcing sustainable ingredients

Local and seasonal produce Closed loop cooking involves using locally sourced and seasonal ingredients, reducing the environmental impact associated with transportation and storage.
Ethical considerations Chefs may prioritise working with suppliers who adhere to ethical and sustainable farming practices.
PRO TIP

Local collaboration

Maintain open communication with your local suppliers, arranging periodic visits to build a stronger partnership. Take your kitchen team along too – this will engage them further in your sustainability mission.

KEY PRINCIPLE #2

Minimising kitchen scraps

Whole ingredient utilisation The goal is to use every part of an ingredient, from root to stem, leaves to peels. This ensures that no edible parts are discarded.
Creative uses Chefs explore innovative ways to incorporate less commonly used parts of ingredients into dishes, such as utilising the whole carrot in one dish.
TRY THIS

Utilising a whole carrot in a dish

Mix whipped feta, honey and thyme nut granola, with roast carrot; or make pickled carrot, crispy carrot skins and carrot top salsa verde, or turn carrot and other vegetable peels into chips.

KEY PRINCIPLE #3

Limiting ingredients in menu planning

Simplicity in menus Closed loop cooking also means simplifying menus by using a smaller selection of versatile ingredients across multiple dishes.
Cross-utilisation Ingredients are chosen not only for their individual qualities, but also for their potential to complement and enhance each other when combined in various dishes.
TRY THIS

Using versatile ingredients

Using ingredients across multiple dishes further optimises efficiency and minimises waste in food preparation. Roasted courgette, aubergines, and butternut squash could be featured on a flatbread, but they could also be used in a grain salad with couscous or in an aromatic curry finished with coconut milk and toasted chickpeas.

KEY PRINCIPLE #5

Introducing diverse textures and flavours

Texture variations Chefs aim to create diverse textures within a dish by using different parts of an ingredient. For example, using both the tender stems and crunchy leaves of a vegetable.
Flavour harmony By incorporating various parts of an ingredient, chefs can achieve a balance of sweet and savoury flavours, enhancing the overall dining experience.
TRY THIS

Coconuts

By incorporating toasted desiccated coconut for savoury nuttiness, coconut flesh for sweetness, and coconut milk or water for a mild balance of both sweet and savoury notes, chefs can create dishes that offer a delightful interplay of flavours.

The key benefits of closed loop cooking

Adopting a closed loop cooking system can have significantly positive effects on the environment, business profitability and customer satisfaction.

Reduced food waste

According to the Food and Agriculture Organisation of the United Nations (FAO), approximately one third of all food produced for human consumption is lost or wasted globally each year. Closed loop cooking practices directly address this issue by minimising food waste at the source.

Less environmental impact

Reducing food waste minimises the greenhouse gas emissions associated with decomposing organic matter in landfills and excessive water usage. With its emphasis on local, seasonal and whole ingredient use, closed loop cooking can contribute to reducing the carbon footprint associated with food production, transportation and waste management.

Increased sustainability

Focusing on local and seasonal ingredients supports biodiversity and encourages the use of a variety of crops, helping to preserve different plant species. Closed loop cooking practices also align with sustainable farming methods, promoting healthier soil and ecosystems.

Better community engagement

Closed loop cooking often involves building relationships with local farmers and producers to secure fresh, seasonal produce without the carbon footprint of buying from overseas. This fosters a sense of community and supports local economies.

More cost savings

A study by the Waste and Resources Action Program (WRAP) suggests that reducing food waste can lead to substantial cost savings for businesses, with a potential return on investment within a short timeframe. By minimising waste in the purchasing and use of ingredients, as well as streamlining of menus, businesses can reduce operational costs over time and save money.

Enhanced consumer perception

As awareness of environmental issues grows, customers are becoming more inclined to support restaurants that prioritise zero-waste practices. Transparent communication about sustainable practices such as closed-loop cooking can enhance a business’ reputation and help build brand loyalty.

DID YOU KNOW?

A Nielsen survey found that 73% of consumers are willing to pay more for products made with sustainable and locally sourced ingredients.

ESG impact

Introducing closed loop cooking into your business will contribute greatly towards ESG, which also showcases a commitment to sustainable governance.

Environmental

Closed loop cooking will help reduce food waste, thereby contributing to the ‘environmental’ pillar of ESG.

Social

Socially responsible businesses demonstrating a commitment to minimising food waste and attracting conscious consumers serve to enhance the ‘social’ pillar of ESG.

Governance

Financial stability resulting from waste reduction positively contributes to the ‘governance’ pillar of ESG. Improved financial performance enables businesses to invest more in socially responsible initiatives.

ESG IMPACT

How to implement a closed loop cooking system

For a successful closed loop cooking system, you need a clear picture of your business’ current situation and future goals, as well as an efficient approach to stock taking and menu engineering. It’s also essential to get all staff on board and strive for continuous improvement.

Here’s how to do it in 7 key steps.

STEP 1

Conduct a thorough assessment

First, assess your business’ current situation when it comes to food waste and inventory management.

Focus on your menu offerings and compare these to your sales data, identifying the most popular and profitable dishes.

Measure food waste at all stages, including preparation, cooking, serving and customer leftovers. Using smart food waste tracking technologies like DigiTally can simplify this by identifying and measuring your waste streams and analysing the reasons behind them.

Get feedback from customers and staff to identify menu preferences and any areas for improvement in your waste reduction tactics.
Stay updated on industry trends and best practices in sustainable food management.
STEP 2

Set goals and metrics

Next, establish a starting point. Ask yourself how many kilos of food are wasted and how much this costs you. This is your baseline measurement.
Define clear objectives for waste reduction and profit margin improvement by establishing key performance indicators (KPIs) to monitor your progress.
The most important metrics to track are:
  • Your gross profit % – the profit achieved after costs are deducted from sales.
  • Your days on hand – how many days it takes to use up your stock (for a food business, it should be less than 7 days)
  • Your food waste in grams per cover – including uneaten food returned by customers (plate waste).
STEP 3

Optimise your menu

Adapt your menu so that it incorporates versatile ingredients – this will help reduce inventory complexity and food waste.
Consider adjusting portion sizes to minimise leftovers without compromising on customer satisfaction.
Use menu engineering techniques to identify high profit items and promote them effectively. For example, eye-tracking patterns and attractive photography on menus can enhance the chances of selling your highest margin dishes.
STEP 4

Build supplier relationships

Prioritise purchasing from local suppliers and farms to minimise food miles and support sustainability initiatives.

Collaborate closely to optimise ordering quantities and frequencies based on predicted demand.

Negotiate favourable terms and discounts for bulk purchases and seasonal deals. Remember – it’s only a good deal if you are actually selling the product and it is not sitting on your shelf past its use-by date.
STEP 5

Manage your inventory

Know your inventory inside out, keeping an eye on ingredient usage, shelf life and waste.
Set up a first-in first out (FIFO) inventory rotation to minimise the chance of spoilage.
Use intuitive inventory management tools like DigiTally to track usage and food waste, and to predict demand and prevent overstocking.
STEP 6

Train kitchen staff

Encourage a zero waste mindset within your team. Kitchen staff are key players when it comes to finding new ways to reduce food waste, so it’s vital to get their support from the start.
Foster creativity in repurposing leftover ingredients into daily specials or staff meals, implementing standardised recipes with precise measurements to minimise excess ingredients.
Educate staff on efficient portioning, storage, and handling practices as this helps cut down on waste, reducing environmental impact. Moreover, teach them how to utilise food trimmings to enhance dishes. This promotes a zero food waste culture and maximises resource use and culinary creativity.
STEP 7

Monitor for continuous improvement

Regularly review your KPIs and track metrics, making changes to your strategies where necessary.
Get feedback from customers and staff to identify menu preferences and any areas for improvement in your waste reduction tactics.
Stay updated on industry trends and best practices in sustainable food management.

Remember: The “carrot and stick” approach won’t work – there is no “stick” with food waste.

You’ll only risk losing team buy-in.

Instead, raise awareness of the positive outcomes you’re aiming for and offer incentives to reward star team players. Carrots all the way!

Wrapping up

The positive impacts of closed loop cooking are threefold: environmental, financial, and reputational.

While the journey requires an investment of time and commitment, the potential rewards are transformative.

Food service businesses that embrace these sustainable practices have the potential to become leaders in the industry by making eco-conscious consumers happy, protecting the planet and driving profits.

In an era of increasing environmental urgency, there has never been a better time to join the closed loop cooking revolution.

TRY THESE RECIPES

Here’s an example of a banana skin ‘pulled pork’, bread bake and a homemade ricotta recipe for using surplus ingredients.